{"id":8536,"date":"2025-10-27T13:33:53","date_gmt":"2025-10-27T05:33:53","guid":{"rendered":"https:\/\/www.recycle-plant.com\/?post_type=slproduct&#038;p=8536"},"modified":"2026-07-30T18:10:43","modified_gmt":"2026-07-30T10:10:43","slug":"otr-tire-steel-debeader","status":"publish","type":"slproduct","link":"https:\/\/www.recycle-plant.com\/de\/otr-tire-steel-debeader.html","title":{"rendered":"OTR Reifen-Stahl-Debeader f\u00fcr 1800-4000mm Bergbau-Reifen"},"content":{"rendered":"<p class=\"wp-block-paragraph\">Die gr\u00f6\u00dfte verborgene Kostenstelle im OTR-Reifenrecycling ist der katastrophale Ausfall des Shredders verursacht durch unverarbeiteten Bead-Draht. Unser schwerer OTR Reifen-Stahl-Debeader ist als endg\u00fcltige L\u00f6sung f\u00fcr dieses Problem konzipiert. Es ist kein optionales Zubeh\u00f6r; es ist eine strategische Vorverarbeitungsmaschine, die Ihre Kernausr\u00fcstung sch\u00fctzt und die finanzielle Tragf\u00e4higkeit Ihres gesamten Recyclingbetriebs erh\u00f6ht.<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"405\" height=\"540\" data-id=\"8538\" src=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-bead-wire-pulling-machine-405x540.webp\" alt=\"OTR-Bead-Draht-Zughmaschine\" class=\"wp-image-8538\" srcset=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-bead-wire-pulling-machine-405x540.webp 405w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-bead-wire-pulling-machine-203x270.webp 203w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-bead-wire-pulling-machine-9x12.webp 9w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-bead-wire-pulling-machine.webp 540w\" sizes=\"auto, (max-width: 405px) 100vw, 405px\" \/><figcaption class=\"wp-element-caption\">OTR-Bead-Draht-Zughmaschine<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"405\" height=\"540\" data-id=\"8539\" src=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Tire-Steel-Debeader-405x540.webp\" alt=\"OTR Reifen Stahl-Debeader\" class=\"wp-image-8539\" srcset=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Tire-Steel-Debeader-405x540.webp 405w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Tire-Steel-Debeader-203x270.webp 203w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Tire-Steel-Debeader-9x12.webp 9w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Tire-Steel-Debeader.webp 540w\" sizes=\"auto, (max-width: 405px) 100vw, 405px\" \/><figcaption class=\"wp-element-caption\">Reifen-Stahl-Debeader<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"405\" height=\"540\" data-id=\"8540\" src=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-Tire-Steel-Debeader-1-405x540.webp\" alt=\"OTR tire steel debeader machine with hydraulic extraction mechanism\" class=\"wp-image-8540\" srcset=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-Tire-Steel-Debeader-1-405x540.webp 405w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-Tire-Steel-Debeader-1-203x270.webp 203w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-Tire-Steel-Debeader-1-9x12.webp 9w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-Tire-Steel-Debeader-1.webp 540w\" sizes=\"auto, (max-width: 405px) 100vw, 405px\" \/><figcaption class=\"wp-element-caption\">OTR Reifen Stahl-Debeader<\/figcaption><\/figure>\n<\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Warum unverarbeitete Bead-Draht die Rentabilit\u00e4t zerst\u00f6rt<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">In every OTR tire lies a thick, high-tensile steel bead bundle\u2014the &#8220;shredder killer.&#8221; Attempting to shred a tire with the bead intact leads directly to:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Schneller Verschlei\u00df der Shredder-Blades: Die extreme H\u00e4rte des Bead-Drahts verursacht raschen Abstumpen, Absplittern und katastrophalen Ausfall teurer Shredder-Blades.<\/li>\n\n\n\n<li>Kostspielige Ausfallzeiten: H\u00e4ufiger Austausch von Blades bedeutet erhebliche betriebliche Ausfallzeiten und verringert den Umsatz.<\/li>\n\n\n\n<li>Niedrigwertiger kontaminierter Stahl: Stahl, der mit Gummi geschreddert wird, l\u00e4sst sich nur schwer trennen und gilt als minderwertiger kontaminierter Schrott, der auf dem Markt deutlich weniger wert ist.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Hier wird ein dedizierter Aufbereiter f\u00fcr Bergbau-Reifen-Bead unverzichtbar, um den Verschlei\u00df der Blades des OTR-Reifen-Schredders zu sch\u00fctzen.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Unsere L\u00f6sung: Eine strategische Bead-Draht-Zugmaschine<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Unser OTR Reifen-Stahl-Debeader isoliert und entfernt das gesamte Bead-Draht-B\u00fcndel vor dem Zerkleinerungsstadium. Der Prozess ist einfach und effektiv:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The OTR tire is loaded onto the machine&#8217;s platform.<\/li>\n\n\n\n<li>Das leistungsstarke Hydrauliksystem positioniert den Extraktionshaken, der den inneren Bead-Drahtb\u00fcndel greift.<\/li>\n\n\n\n<li>Der Hauptmotor mit 22 kW erzeugt eine enorme Zugkraft und extrahiert den gesamten Stahlring sauber aus dem Reifenmantel in etwa zwei Minuten.<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"OTR Reifen-Stahl-Debeader | Schwerlast-Bead-Entferner f\u00fcr riesige Reifen\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/LZjvJ3IQlKI?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Duale finanzielle Vorteile: Geringere Kosten &amp; H\u00f6here Einnahmen<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Integrating this bead wire pulling machine into your workflow delivers a direct and measurable impact on your bottom line through two primary benefits, helping you improve efficiency while reducing unnecessary labor and downtime.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Deutlich die Betriebskosten senken<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">By removing the bead wire first, you extend the service life of your shredder blades exponentially. This translates to fewer blade replacements, reduced labor costs for maintenance, and significantly increased operational uptime for your<a href=\"https:\/\/www.recycle-plant.com\/de\/otr-tire-recycling-plant.html\"> OTR Tire Recycling Line<\/a>.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Hochwertigen wiedergewonnenen Stahl erzeugen<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The machine produces a clean, dense, and complete steel ring that is uniform in shape and easy to handle. This is considered high-quality scrap by steel mills because it is consistent, well-separated, and ready for efficient recycling, which helps it command a premium price. <\/p>\n\n\n\n<p class=\"wp-block-paragraph\">By recovering this material from OTR tires, the process helps you generate high-value steel instead of low-grade waste. In effect, it turns a disposal liability into a high-margin commodity that can create stronger returns from every tire processed.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Detaillierte Technische Spezifikationen<\/h2>\n\n\n\n<figure class=\"wp-block-table\"><table><thead><tr><th>Parameter<\/th><th>Wert<\/th><\/tr><\/thead><tbody><tr><td><strong>Modell<\/strong><\/td><td>OTR Reifen Stahl-Debeader<\/td><\/tr><tr><td><strong>Anwendbarer Reifendurchmesser<\/strong><\/td><td>1800mm &#8211; 4000mm<\/td><\/tr><tr><td><strong>Hauptmotorleistung<\/strong><\/td><td>22 kW<\/td><\/tr><tr><td><strong>Hydraulische Stationsleistung<\/strong><\/td><td>3 kW<\/td><\/tr><tr><td><strong>Zykluszeit<\/strong><\/td><td>Ca. 2 Minuten pro Zug<\/td><\/tr><tr><td><strong>Abmessungen (L<em>B<\/em>H)<\/strong><\/td><td>7,5 m * 2,2 m * 3,3 m<\/td><\/tr><tr><td><strong>Gewicht<\/strong><\/td><td>9.500 kg<\/td><\/tr><tr><td><strong>Kernverschlei\u00dfteil<\/strong><\/td><td>Austauschbarer Hochleistungs-Extraktionshaken<\/td><\/tr><tr><td><strong>Bedienung<\/strong><\/td><td>Push-Button-Steuerpult<\/td><\/tr><\/tbody><\/table><\/figure>","protected":false},"excerpt":{"rendered":"<p>The single greatest hidden cost in OTR tire recycling is catastrophic shredder failure caused by unprocessed bead wire. Our heavy-duty OTR Tire Steel Debeader is engineered as the definitive solution to this problem. It is not an optional accessory; it is a strategic pre-processing machine designed to safeguard your core equipment and enhance the financial [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":8537,"parent":0,"template":"","tags":[],"product-type":[4,170],"class_list":["post-8536","slproduct","type-slproduct","status-publish","has-post-thumbnail","hentry","product-type-products","product-type-tire-recycling"],"taxonomy_info":{"product-type":[{"value":4,"label":"Products"},{"value":170,"label":"Tire Recycling Machines"}]},"featured_image_src_large":["https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-Tire-Steel-Debeader.webp",720,540,false],"author_info":{"display_name":"Ella","author_link":"https:\/\/www.recycle-plant.com\/de\/author\/admin\/"},"comment_info":"","_links":{"self":[{"href":"https:\/\/www.recycle-plant.com\/de\/wp-json\/wp\/v2\/slproduct\/8536","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.recycle-plant.com\/de\/wp-json\/wp\/v2\/slproduct"}],"about":[{"href":"https:\/\/www.recycle-plant.com\/de\/wp-json\/wp\/v2\/types\/slproduct"}],"author":[{"embeddable":true,"href":"https:\/\/www.recycle-plant.com\/de\/wp-json\/wp\/v2\/users\/1"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.recycle-plant.com\/de\/wp-json\/wp\/v2\/media\/8537"}],"wp:attachment":[{"href":"https:\/\/www.recycle-plant.com\/de\/wp-json\/wp\/v2\/media?parent=8536"}],"wp:term":[{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.recycle-plant.com\/de\/wp-json\/wp\/v2\/tags?post=8536"},{"taxonomy":"product-type","embeddable":true,"href":"https:\/\/www.recycle-plant.com\/de\/wp-json\/wp\/v2\/product-type?post=8536"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}