{"id":9212,"date":"2026-09-20T16:25:39","date_gmt":"2026-09-20T08:25:39","guid":{"rendered":"https:\/\/www.recycle-plant.com\/?post_type=info&#038;p=9212"},"modified":"2026-09-20T16:25:40","modified_gmt":"2026-09-20T08:25:40","slug":"customizing-a-630-ton-metal-chips-briquette-press-line-for-scrap-metal-recycling-in-indonesia","status":"publish","type":"info","link":"https:\/\/www.recycle-plant.com\/sw\/customizing-a-630-ton-metal-chips-briquette-press-line-for-scrap-metal-recycling-in-indonesia.html","title":{"rendered":"Customizing a 630-Ton Metal Chips Briquette Press Line for Scrap Metal Recycling in Indonesia"},"content":{"rendered":"<p class=\"wp-block-paragraph\">When processing massive amounts of scrap metal, having the right equipment makes all the difference between a profitable operation and endless maintenance headaches. Recently, Shuliy Machinery partnered with a professional metal broker and their end-client in Indonesia to design and install a fully <strong>customized metal recycling line<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">At the heart of this project was our heavy-duty <strong>metal chips briquette press<\/strong>, tailored to meet exceptionally high standards and solve specific operational pain points. Here is how we helped them maximize their recycling efficiency.<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"406\" height=\"540\" data-id=\"9214\" src=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/raw-materials-of-the-Nigeria-Client-406x540.webp\" alt=\"raw materials of the Nigeria Client\" class=\"wp-image-9214\" srcset=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/raw-materials-of-the-Nigeria-Client-406x540.webp 406w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/raw-materials-of-the-Nigeria-Client-203x270.webp 203w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/raw-materials-of-the-Nigeria-Client-9x12.webp 9w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/raw-materials-of-the-Nigeria-Client.webp 541w\" sizes=\"auto, (max-width: 406px) 100vw, 406px\" \/><figcaption class=\"wp-element-caption\">raw materials of the Nigeria Client<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"406\" height=\"540\" data-id=\"9213\" src=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/shredded-metal-chips-406x540.webp\" alt=\"shredded metal chips\" class=\"wp-image-9213\" srcset=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/shredded-metal-chips-406x540.webp 406w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/shredded-metal-chips-203x270.webp 203w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/shredded-metal-chips-9x12.webp 9w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/shredded-metal-chips.webp 541w\" sizes=\"auto, (max-width: 406px) 100vw, 406px\" \/><figcaption class=\"wp-element-caption\">shredded metal chips<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"405\" height=\"540\" data-id=\"9215\" src=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/measuring-the-final-product-405x540.webp\" alt=\"measuring the final product\" class=\"wp-image-9215\" srcset=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/measuring-the-final-product-405x540.webp 405w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/measuring-the-final-product-203x270.webp 203w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/measuring-the-final-product-9x12.webp 9w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/measuring-the-final-product.webp 540w\" sizes=\"auto, (max-width: 405px) 100vw, 405px\" \/><figcaption class=\"wp-element-caption\">measuring the final product<\/figcaption><\/figure>\n<\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">The Client&#8217;s Challenges<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The end-client in Indonesia is a highly experienced scrap metal recycler currently operating three Japanese-made recycling machines. <\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Their extensive experience meant they had strict requirements for machine durability and stability. They presented us with three main challenges:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Complex Materials: Their raw materials weren&#8217;t just standard metal swarf. They had a mix of normal metal chips and long metal scrap, which needed to be processed at a capacity of 1 ton per hour. The briquette press requires input materials to be under 5cm.<\/li>\n\n\n\n<li>A Demand for Premium Quality: Because they were accustomed to the high performance of Japanese machinery, standard entry-level machines would not meet their expectations for continuous, heavy-duty operation.<\/li>\n\n\n\n<li>Operational Hazards: In their daily operations, workers sometimes accidentally dropped manual tools (like wrenches) into the feeding system, causing severe jam hazards to the main press machine.<\/li>\n<\/ol>\n\n\n\n<h2 class=\"wp-block-heading\">The Shuliy Solution: More Than Just a Machine<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Instead of simply selling a standard off-the-shelf product, our engineering team dug deep into <strong>scrap metal management solutions<\/strong> to provide a highly customized, high-end production line.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-9-16 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Metal Chips Briquette Press #machine#indonesia\" width=\"422\" height=\"750\" src=\"https:\/\/www.youtube.com\/embed\/FXupt1xTsXs?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">1. Upgrading to a Premium Heavy-Duty Standard<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">To match the quality of their existing Japanese machines, we confidently upgraded the proposal to our premium Jiangyin-standard equipment series. <\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The core of the solution was our <strong>630-ton metal briquetting press<\/strong> (Model YG560\/380), capable of delivering 6,300kN of force to produce ultra-dense blocks (4500\u20135000 kg\/m\u00b3 for steel) at a capacity of over 2 tons per hour.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">2. Solving Long Metal Scrap with a Pre-Shredding System<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>How to process long metal scrap?<\/strong> We integrated an SL-400<a href=\"https:\/\/www.recycle-plant.com\/sw\/plastic-shredder-machine-3.html\"> <strong>scrap metal shredder<\/strong><\/a> into the line. While initially considering a larger 800-type shredder, we downgraded it to the highly efficient 400-type after analyzing their actual 1t\/h capacity need. This precise recommendation saved the client investment costs while perfectly reducing long metal strips to the required 20mm size.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">3. Factory Visit &amp; Three Key Customizations<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">During the client\u2019s visit to our facility in China, we further customized the <strong>metal chips briquette press<\/strong> to fit their exact site conditions:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Elevator on the Screw Feeder:<\/strong>\u00a0To bridge the height difference in their factory layout, we added a lifting elevator to the feeding system.<\/li>\n\n\n\n<li><strong>Safety Protective Screen:<\/strong>\u00a0To totally eliminate the risk of tools dropping into the machine, we designed and installed a customized screening mesh at the feeding inlet.<\/li>\n\n\n\n<li><strong>Cooling Tower Integration:<\/strong>\u00a0To combat the tropical Indonesian climate and the intense heat generated by the 630-ton hydraulic pressure, we configured a\u00a0metal briquetting machine with a cooling system\u00a0(water cooling tower) to safeguard the 4000L hydraulic oil tank.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Core Equipment Specifications<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Core Press:<\/strong>\u00a0YG560\/380 Hydraulic Briquette Press for Metal (630 Tons)<\/li>\n\n\n\n<li><strong>Block Dimensions:<\/strong>\u00a0\u03c6160 mm \u00d7 (100\u2013180) mm (Cylindrical)<\/li>\n\n\n\n<li><strong>Pre-Processing:<\/strong>\u00a0SL-400 Metal Shredder with Cold Stamping Mold Steel blades<\/li>\n\n\n\n<li><strong>Automation:<\/strong>\u00a0Full PLC Automatic Control (Inovance brand)<\/li>\n\n\n\n<li><em>Bonus:<\/em>\u00a0We provided a free set of high\/low-pressure molds, limit switches, and a two-year supply of O-rings to ensure worry-free maintenance.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">The Result &amp; Customer Trust<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Beyond manufacturing top-tier machinery, Shuliy acts as a comprehensive briquette machine supplier in China. We asked the client for their factory dimensions and provided a complete 3D layout drawing, ensuring a plug-and-play installation once the machines arrived in Indonesia.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The client was thoroughly impressed by our problem-solving capabilities and the build quality they saw during their factory tour. In fact, after viewing our other equipment nearby, the client is already planning a second visit to inspect our Metal Crusher lines for future expansion!<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Looking to Upgrade Your Metal Recycling Yard?<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Whether you are dealing with steel chips, aluminum, or copper, Shuliy Machinery can design the perfect <strong>metal chips briquette press<\/strong> line for your facility.<\/p>","protected":false},"excerpt":{"rendered":"<p>When processing massive amounts of scrap metal, having the right equipment makes all the difference between a profitable operation and endless maintenance headaches. Recently, Shuliy Machinery partnered with a professional metal broker and their end-client in Indonesia to design and install a fully customized metal recycling line. At the heart of this project was our [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":9216,"parent":0,"template":"","tags":[146],"info-type":[2],"class_list":["post-9212","info","type-info","status-publish","has-post-thumbnail","hentry","tag-metal","info-type-news"],"taxonomy_info":{"post_tag":[{"value":146,"label":"metal"}],"info-type":[{"value":2,"label":"Case &amp; News"}]},"featured_image_src_large":["https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2026\/09\/Metal-Chips-Briquette-Press-Line-for-Scrap-Metal-Recycling-in-Indonesia.webp",703,515,false],"author_info":{"display_name":"Ella","author_link":"https:\/\/www.recycle-plant.com\/sw\/author\/admin\/"},"comment_info":"","_links":{"self":[{"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/info\/9212","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/info"}],"about":[{"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/types\/info"}],"author":[{"embeddable":true,"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/users\/1"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/media\/9216"}],"wp:attachment":[{"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/media?parent=9212"}],"wp:term":[{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/tags?post=9212"},{"taxonomy":"info-type","embeddable":true,"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/info-type?post=9212"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}