{"id":8517,"date":"2025-10-23T15:46:18","date_gmt":"2025-10-23T07:46:18","guid":{"rendered":"https:\/\/www.recycle-plant.com\/?post_type=slproduct&#038;p=8517"},"modified":"2026-04-21T15:41:35","modified_gmt":"2026-04-21T07:41:35","slug":"otr-tire-recycling-plant","status":"publish","type":"slproduct","link":"https:\/\/www.recycle-plant.com\/sw\/otr-tire-recycling-plant.html","title":{"rendered":"Turnkey OTR Tire Recycling Plant for Mining &amp; Heavy Duty Tires"},"content":{"rendered":"<p>Bortf\u00f6randet av Off-the-Road (OTR) d\u00e4ck utg\u00f6r ett betydande ekonomiskt och milj\u00f6m\u00e4ssigt ansvar f\u00f6r gruv- bygg- och hamnverksamheter. Deras enorma storlek och robust konstruktion g\u00f6r dem om\u00f6jliga att bearbeta med standardutrustning. V\u00e5r fullt automatiska OTR-d\u00e4ck\u00e5tervinningslinje \u00e4r ett konstruerat system designat speciellt f\u00f6r att \u00f6vervinna denna utmaning, och omvandlar dessa skulder till distinkta, h\u00f6gv\u00e4rdiga int\u00e4kter: ren st\u00e5l och h\u00f6gren gummipulver.<\/p>    <h2 class=\"wp-block-heading\">Den unika ingenj\u00f6rsutmaningen med OTR-d\u00e4ck<\/h2>    <p>Standard d\u00e4ck\u00e5tervinningssystem misslyckas n\u00e4r de m\u00f6ter OTR-d\u00e4ck p\u00e5 grund av deras unika materialegenskaper. Effektiv hantering av OTR-d\u00e4ckavfall kr\u00e4ver ett system byggt f\u00f6r att hantera:<\/p>    <ul class=\"wp-block-list\"> <li>Enorm storlek &amp; vikt: D\u00e4ck kan \u00f6verstiga 4000mm i diameter och v\u00e4ga flera ton, vilket kr\u00e4ver maskiner med massiv strukturintegritet och vridmoment.<\/li>    <li>Extremt t\u00e5lig navtr\u00e5d: St\u00e5lnavkabeln i ett OTR-d\u00e4ck kan vara \u00f6ver 5 cm tjock, och kan f\u00f6rst\u00f6ra konventionella debeaders och shredder direkt.<\/li>    <li>Tjockt, t\u00e4tt gummi: Djupet p\u00e5 slitbanan och sidorna kr\u00e4ver exceptionellt h\u00f6g sk\u00e4rkraft och krosskraft, l\u00e5ngt \u00f6ver vad som beh\u00f6vs f\u00f6r bil- eller lastbilshjul.<\/li> <\/ul>    <h2 class=\"wp-block-heading\">Shuliy Ingenj\u00f6rsprocess: En steg-f\u00f6r-steg-genomg\u00e5ng<\/h2>    <p>V\u00e5rt system \u00e4r en multi-stegs PLC-styrd process utformad f\u00f6r maximal effektivitet och komponenters livsl\u00e4ngd. Varje steg f\u00f6rbereder materialet f\u00f6r n\u00e4sta, vilket s\u00e4kerst\u00e4ller en smidig och l\u00f6nsam drift.<\/p>    <p class=\"translation-block\"><strong>Step 1: Pre-Processing &#8211; The Critical First Cut<\/strong><\/p>    <p>Den f\u00f6rsta nedbrytningen \u00e4r avg\u00f6rande f\u00f6r att skydda efterf\u00f6ljande utrustning. Vi erbjuder tv\u00e5 speciall\u00f6sningar baserade p\u00e5 d\u00e4ckstorlek:<\/p>    <ul class=\"wp-block-list\"> <li>F\u00f6r gigantiska d\u00e4ck (&gt;2100mm \/ R35-R63): OTR-demonteringsmaskinen anv\u00e4nds. Dess kraftiga arm och volframkarbidlegerade blad sk\u00e4r systematiskt d\u00e4cket i 4-6 mindre delar (slitband, sidor, noder) p\u00e5 bara 10-30 minuter. Denna f\u00f6rsk\u00e4rning minskar stressen p\u00e5 prim\u00e4rf\u00f6rsklaren avsev\u00e4rt.<\/li>    <li>For Large Tires (1400mm &#8211; 4000mm): The OTR Debeader (Steel Ring Separator) directly targets the bead. It powerfully extracts the entire steel wire bundle from the tire rim in a single, clean piece within 2-5 minutes, preparing the tire for direct shredding.<\/li> <\/ul>    <p class=\"translation-block\"><strong>Step 2: Primary Shredding &#8211; The Heavy-Duty Workhorse<\/strong><\/p>    <p>De f\u00f6rskurna d\u00e4ckdelarna eller debead d\u00e4ckkropp matas in i v\u00e5r Tungskjutsdubbelsax shredder (1200-modell eller st\u00f6rre). Denna l\u00e5ghastighets, h\u00f6gvridmomentmaskin anv\u00e4nder robusta, sammanl\u00e5sande blad av kompositlegerat st\u00e5l f\u00f6r att sk\u00e4ra det tjocka gummit till enhetliga 60-150mm block, ocks\u00e5 k\u00e4nda som Tire-Derived Fuel (TDF).<\/p>    <p class=\"translation-block\"><strong>Steg 3: Granulering &amp; Steel Liberation<\/strong><\/p>    <p>The TDF blocks are conveyed to the Rubber Granulator (Crusher). This machine grinds the blocks down while a powerful integrated magnetic separation system pulls out the liberated steel wire, achieving over 99% purity. Our granulators can produce a range of rubber powder sizes, typically from 5 to 40 mesh, depending on the client&#8217;s target market. For example, our SL-560 model can produce 600-700 kg\/h of 20 mesh rubber powder.<\/p>    <p class=\"translation-block\"><strong>Steg 4: Slutlig rening &amp; insamling<\/strong><\/p>    <p>Ett h\u00f6gvolymsfibersepareringssystem anv\u00e4nder luftfl\u00f6de f\u00f6r att avl\u00e4gsna nylon- och textilfibrer fr\u00e5n gummi-granulerna. Den slutliga rena gummipulvern g\u00e5r pneumatiskt till ett automatiskt p\u00e5ssystem, redo f\u00f6r f\u00f6rs\u00e4ljning.<\/p>    <h2 class=\"wp-block-heading\">Mipangilio iliyobinafsishwa kwa Mahitaji Yako Mahususi<\/h2>    <p class=\"translation-block\">Wakati sisi ni wataalamu katika usindikaji wa OTR, tunaelewa kuwa mahitaji ya urejelezaji yanatofautiana. Kwa wateja wanaoshughulikia matairi madogo, Shuliy <a href=\"https:\/\/www.recycle-plant.com\/sw\/waste-tire-recycling-line.html\">mstari wa urejelezaji wa semi-automatic<\/a> hutoa uwekezaji wa awali wa chini, wakati <a href=\"https:\/\/www.recycle-plant.com\/sw\/automatic-rubber-powder-production-line.html\">mstari wa urejelezaji wa matairi wa kiotomatiki kamili<\/a> umeboreshwa kwa usindikaji wa matairi ya magari na malori kwa wingi.<\/p>    <p>F\u00f6r OTR-applikationer rekommenderar vi tv\u00e5 prim\u00e4ra konfigurationer:<\/p>    <p class=\"translation-block\"><strong>Konfiguration 1: Den standardiserade OTR-anl\u00e4ggningen<\/strong><\/p>    <figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"720\" height=\"540\" src=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Turnkey-OTR-Tire-Recycling-Plant.webp\" alt=\"Turnkey OTR Tire Recycling Plant\" class=\"wp-image-8519\" srcset=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Turnkey-OTR-Tire-Recycling-Plant.webp 720w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Turnkey-OTR-Tire-Recycling-Plant-360x270.webp 360w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Turnkey-OTR-Tire-Recycling-Plant-180x135.webp 180w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Turnkey-OTR-Tire-Recycling-Plant-16x12.webp 16w\" sizes=\"auto, (max-width: 720px) 100vw, 720px\" \/><figcaption class=\"wp-element-caption\">Turnkey OTR Tire Recycling Plant<\/figcaption><\/figure>    <ul class=\"wp-block-list\"> <li>Ans\u00f6kan: Idealisk f\u00f6r d\u00e4ck fr\u00e5n 1400mm till 4000mm.<\/li>    <li>Mchakato wa Msingi: <strong><a href=\"https:\/\/www.recycle-plant.com\/sw\/otr-tire-steel-debeader.html\">Debeader wa OTR<\/a><\/strong> \u2192 Kichanganyaji Kizito cha Kazi Nzito \u2192 Mfumo wa Granulator na Utengano.<\/li>    <li>B\u00e4st f\u00f6r: Professionella \u00e5tervinningscenter och verksamheter som hanterar ett brett spektrum av stora, men inte gigantiska, OTR-d\u00e4ck.<\/li> <\/ul>    <p class=\"translation-block\"><strong>Konfiguration 2: Flagship OTR Plant<\/strong><\/p>    <figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"720\" height=\"540\" src=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Turnkey-OTR-Tire-Recycling-Plant-for-Mining-Heavy-Duty-Tires.webp\" alt=\"Turnkey OTR Tire Recycling Plant for Mining &amp; Heavy Duty Tires\" class=\"wp-image-8520\" srcset=\"https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Turnkey-OTR-Tire-Recycling-Plant-for-Mining-Heavy-Duty-Tires.webp 720w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Turnkey-OTR-Tire-Recycling-Plant-for-Mining-Heavy-Duty-Tires-360x270.webp 360w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Turnkey-OTR-Tire-Recycling-Plant-for-Mining-Heavy-Duty-Tires-180x135.webp 180w, https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/Turnkey-OTR-Tire-Recycling-Plant-for-Mining-Heavy-Duty-Tires-16x12.webp 16w\" sizes=\"auto, (max-width: 720px) 100vw, 720px\" \/><figcaption class=\"wp-element-caption\">Turnkey OTR Tire Recycling Plant for Mining &amp; Heavy Duty Tires<\/figcaption><\/figure>    <ul class=\"wp-block-list\"> <li>Ans\u00f6kan: Designad specifikt f\u00f6r de st\u00f6rsta gr\u00e4vmaskinsd\u00e4cken (\u22652100mm \/ R35+).<\/li>    <li>K\u00e4rnprocess: OTR-demonteringsmaskin \u2192 Tungsk\u00e4rare \u2192 Granulator &amp; Separation System.<\/li>    <li>B\u00e4st f\u00f6r: Gruvbolag, stora hamnmyndigheter och nationella avfallshanteringsprojekt. Detta \u00e4r v\u00e5r flaggskepps-OTR-d\u00e4ck\u00e5tervinningskonfiguration, utformad f\u00f6r maximal l\u00e5ngsiktig l\u00f6nsamhet genom att prioritera livsl\u00e4ngden hos de mest kritiska komponenterna.<\/li> <\/ul>    <h2 class=\"wp-block-heading\">Data bakom l\u00f6nsamheten (ROI)<\/h2>    <p>Investeringen i en professionell OTR-d\u00e4ck\u00e5tervinningsanl\u00e4ggning motiveras av skapandet av flera konsekventa int\u00e4ktsstr\u00f6mmar fr\u00e5n en avfallprodukt. Dina prim\u00e4ra utdata \u00e4r:<\/p>    <ol class=\"wp-block-list\"> <li>H\u00f6gren Rubber Powder (5-40 Mesh): Ett v\u00e4rdefullt r\u00e5material som s\u00e4ljs till anv\u00e4ndning i gummibel\u00e4ggningar, sporttak, gummigolv och som r\u00e5material f\u00f6r formsprutade gummiprodukter.<\/li>    <li>H\u00f6gh\u00e5llfast st\u00e5ltr\u00e5d: St\u00e5let fr\u00e5n OTR-d\u00e4ckets nav \u00e4r mycket av h\u00f6g kvalitet. N\u00e4r det rensas s\u00e4ljs det som premiumskrotst\u00e5l till smedjor till ett pris som \u00f6verstiger blandat skrot.<\/li>    <li>Nylonfiber: Kan balas och s\u00e4ljas som ett h\u00f6gkaloriv\u00e4rde Tire-Derived Fuel (TDF) f\u00f6r anv\u00e4ndning i industri\u00f6sa ugnar eller cementugnar.<\/li> <\/ol>    <p>Kontakta v\u00e5rt team med dina lokala marknadspriser f\u00f6r dessa r\u00e5varor, s\u00e5 kan vi ge en detaljerad ROI-prognos anpassad till dina driftskostnader.<\/p>    <h2 class=\"wp-block-heading\">Varf\u00f6r v\u00e4lja oss?<\/h2>    <p>OTR-fokuserad ingenj\u00f6rskonst: V\u00e5ra system \u00e4r inte bara skalade uppversioner av mindre linjer. De \u00e4r designade fr\u00e5n grunden f\u00f6r att hantera de unika p\u00e5frestningarna vid OTR-d\u00e4ckbearbetning, fr\u00e5n bladmaterial (Cr12MoV och volframkarbidlegering) till v\u00e4xelboxspecifikationer.<\/p>    <p>Data-driven transparens: Vi tillhandah\u00e5ller tydlig prestandadata, fr\u00e5n genomstr\u00f6mning per maskin (t.ex. OTR Cutter vid 2 sk\u00e4r\/min) till effektf\u00f6rbrukning (kW) f\u00f6r varje komponent, s\u00e5 att du kan exakt prognostisera dina driftskostnader.<\/p>    <p>End-to-End Turnkey Solution: Vi erbjuder ett komplett servicepaket, inklusive platslayout, tillverkning, installation, operat\u00f6rsutbildning och p\u00e5g\u00e5ende eftermarknadsst\u00f6d f\u00f6r din turnkey-l\u00f6sning.<\/p>    <p>Redo att omvandla ditt d\u00e4ckansvar till en int\u00e4ktsstr\u00f6m? Kontakta v\u00e5rt ingenj\u00f6rsteam idag f\u00f6r en gratis projektbed\u00f6mning och ett detaljerat, skr\u00e4ddarsytt erbjudande.<\/p>","protected":false},"excerpt":{"rendered":"<p>The disposal of Off-the-Road (OTR) tires presents a significant financial and environmental liability for mining, construction, and port operations. Their immense size and robust construction make them impossible to process with standard equipment. Our fully-automatic OTR tire recycling line is an engineered system designed specifically to conquer this challenge, converting these liabilities into distinct, high-value [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":8522,"parent":0,"template":"","tags":[],"product-type":[5],"class_list":["post-8517","slproduct","type-slproduct","status-publish","has-post-thumbnail","hentry","product-type-recycling-line"],"taxonomy_info":{"product-type":[{"value":5,"label":"Recycling line"}]},"featured_image_src_large":["https:\/\/www.recycle-plant.com\/wp-content\/uploads\/2025\/10\/OTR-tire-recycling-solution-1.webp",720,540,false],"author_info":{"display_name":"Ella","author_link":"https:\/\/www.recycle-plant.com\/sw\/author\/admin\/"},"comment_info":"","_links":{"self":[{"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/slproduct\/8517","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/slproduct"}],"about":[{"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/types\/slproduct"}],"author":[{"embeddable":true,"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/users\/1"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/media\/8522"}],"wp:attachment":[{"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/media?parent=8517"}],"wp:term":[{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/tags?post=8517"},{"taxonomy":"product-type","embeddable":true,"href":"https:\/\/www.recycle-plant.com\/sw\/wp-json\/wp\/v2\/product-type?post=8517"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}