Our Bulgarian client specializes in polyethylene foam waste recycling, with a focus on processing large volumes of post-industrial EPE foam sheets—commonly used for electronic packaging and furniture cushioning. Due to its lightweight yet bulky nature, EPE foam poses a challenge for storage, transport, and efficient processing.

To handle this, the client was looking for a compact yet effective solution for expanded polyethylene foam recycling, and turned to Shuliy Machinery for a tailor-made pelletizing line.

What Equipment Did We Provide?

After reviewing the material type and daily output needs, we supplied a full EPE foam recycling machine setup consisting of:

  • An integrated crushing and melting unit (SL-160) with a wide inlet (780×780mm) and 30kW motor, designed to shred EPE foam and re-extrude it into plastic strips.
  • A 4-meter stainless steel cooling tank to ensure steady extrusion output.
  • A 1.5kW резак для гранул to produce uniformly sized pellets.
  • A full electrical control system compatible with 380V 50Hz 3-phase supply.

This compact solution achieved a stable capacity of 150–200 kg/h—ideal for medium-sized recycling centers.

Expanded Polyethylene Foam Recycling
Expanded Polyethylene Foam Recycling

Why Was This Solution Effective?

The client chose this EPE foam recycling machine for three main reasons:

  • Compact Design – Easy to install without requiring a massive plant footprint.
  • Energy Efficiency – Electric heating and optimized screw structure reduce operational costs.
  • Simple Operation – The system runs semi-automatically, requiring minimal operator intervention.

Whether you’re a small recycler or a packaging manufacturer handling foam waste, this setup makes expanded polyethylene foam recycling profitable and low-risk.

Thinking About Your Own EPE Foam Recycling Project?

Shuliy’s EPE foam shredders, extruders, and downstream pelletizers are already in use across Europe, Africa, and Asia. Whether your concern is how to recycle expanded polyethylene foam or finding the right EPE foam recycling machine, we provide full-line solutions customized for your local power standards and material conditions.